disposable electrosurgical cable

Disposable and limited use electrosurgical devices require design expertise that can provide an electrosurgical interconnect solution, balancing the need for energy delivery, user ergonomics, price and performance. Electrosurgical cable applications include bipolar, monopolar, resection, cut/coagulation, and hybrid designs that include irrigation/gas lines.


In addition to designing and manufacturing electrosurgical cables, Carlisle Medical Technologies offers a wide range of capabilities for custom molded, insert molded and overmolded products using all thermoplastic and thermoset materials. With an in-house design and tooling, our custom molded components have a 3D design validation which includes Pro/Engineer, moldflow, and microwave studio. Custom molded products include:
  • Plastic Components
  • Electrosurgical Handpieces
  • LSR Injection Molding Capability
  • Overmold Strain Reliefs

Precision Contacts

Custom interconnect design solutions can take advantage of Carlisle Medical Technologies' extensive capability for custom and standard contact fabrication and plating. Carlisle provides various precision contact sizes and configurations, a non-locking design, and optimized material selection. As the world's largest supplier of Precision Contacts, some of these products include:
  • Card Edge & Circular Connectors
  • Custom Receptacles
  • Coaxial and RF Contacts

Single-Use Cable

Carlisle Medical Technologies manufactures over 40M of single-use medical cable assemblies per year. This expertise leverages vertical integration with cable fabrication, molding, lean manufacturing principles and the use of extensive process automation. Our single-use medical cable assemblies are Phthalete and PBA free-materials and feature automated assemblies. Single-use medical cable assemblies include: